Friday, September 8, 2017

The BIR Jinx Returns... With a Vengeance!


The 2016 running of the annual ChumpCar World Series at our local track, Brainerd International Raceway, was the first time that Fart-hinder Racing had taken a checkered flag under that combination of sanctioning body and track. Not only that, but our Saab 9-3 finished in the top five overall both days! Consequently we were optimistic about our chances for the 2017 running of CCWS at BIR.

The early entry list was sparse, with only a couple of potential fast cars in our class. With about a week to go, several late entries appeared, including past winners. To our surprise the list included that pesky Saab from out East, the #90 rbankracing Saab 9-3 known as “Jerry” (named after Jerry Seinfeld, who drove a black Saab in at least one episode of his TV series). Now we were looking forward to the challenge even more.

Our other team car, a Mazda Miata, was the recipient of a fresh engine and it was believed to be quicker than the tired stock engine of last season. Unfortunately, car owner Mark Fitzpatrick decided not to enter the car at the last minute after his mother was admitted to the hospital for surgery just days before the race weekend. Family before fun; always acceptable.

With about a week to go, the Saab was nearly ready. However, what appeared to be moisture was seen on the dipstick. A compression check and leak-down test indicated that all was well, as did an oil change, so we loaded up for the trip to BIR. There had been six drivers for the two cars we were going to run, but with Mark tending to family matters, that left five to pilot the 9-3. New to the team were Derek Chan and Toni McCartney, who both had extensive HPDE experience. They were interested in driving the Miata, but were up for the challenge of the much faster Saab. Mike Mandy, Aidan Hicks and team captain Tim Winker were the other three drivers.

At the drop of the green flag, our Saab was among those in the front running group, running as high as 2nd place overall at the hands of Derek. He had driven his own car on BIR's 2.5 mile Competition Course, and with that experience it wasn't long before he ripped off a lap of 1:54.145, besting last year's quick lap by just over one second. Toward the end of his driving stint his times fell off by a few seconds, settling in 7th place after faster cars had worked their way through the field. We had hoped to stretch our fuel stops to a full two hours, but the low fuel light came on and Derek came into the pits after about an hour and 40 minutes.

Toni went out next, and after getting used to the car and the track, settled into quick lap times as well. His driving shift was uneventful, and after about the same amount of time, he pulled into the pits. As he slowed on pit road he noticed that the oil pressure light flickered and the water temp was high. The oil level looked good, but the overflow bottle was empty and very hot. It took nearly a gallon of water to top it off. While checking torque on the lug nuts, one of the studs on the left front snapped. It took about a half hour to remove the broken stud and replace it with a standard wheel bolt.

Aidan was the next driver, but he came in to the pits after less than an hour in the car. The water in the overflow was absent again and the engine was very hot. We determined that the head gasket was leaking. We made calls to local parts stores, but there was nothing to be found in stock. Tim made a couple of phone calls to Saab friends in the Twin Cities.

Paul Moormann had a head gasket set, but he was in the process of installing it on a customer car. He made a few phone calls and found what we needed at at parts store that would be open until 10 PM on a Saturday.

Jim Hickstein returned my call with an affirmative response. Not only did he have a gasket set for a Saab B204 engine, but he was willing to deliver it to the track, nearly three hours from his home in St. Paul. Aidan collected his tools to remove the head. By the time Jim arrived, the removal was nearly finished. The head was back in place and fired up just before 9:00 PM. Unfortunately it did not sound quite right. Aidan took it for a drive around the paddock and pronounced it ready to run.

The original 3.1 mile Donnybrooke course is seldom used for road racing these days as the 5100 foot straightaway has been primarily taken over for drag racing. There are walls on both sides to contain any out of control dragsters, and the tractionizing resin at the start line becomes slimy whenever it rains. The major sanctioning bodies no longer race there because of this, but ChumpCar arranged to use that traditional configuration for the second day of racing at BIR. Two tracks in the same weekend for the price of one! That long straightaway, the longest of any road course in the U.S., combined with banked turn 1 and the slight bend that is turn 2 mean that most cars are flat out for nearly half of a lap.

With the strong acceleration of our Saab, we were hoping for a competitive run on the big track. We sent Aidan out as first driver to make sure all was well with the repairs. Unfortunately our dreams of a fine finish fell apart on lap 2 when the engine stalled and would not re-fire. The team worked for several hours to determine the cause, finally tracing it to a complete lack of fuel to the engine. The fuel filter, which had been replaced the previous season and had less than 5,000 race miles, was completely blocked. A local parts store had a fuel filter in stock, so we made a parts run. Once the filter was replaced, the engine was fired up again, but it didn't have the usual healthy sound to it. Aidan strapped in again, but made it less than a lap before there was a loud bang and all the smoke leaked out of the engine. A connecting rod had ventilated the block.

So ended our race weekend. There had been high hopes of a top five finish; instead the Saab was the first car to retire. Comparing lap times with the cars that did take the checkered flag, the Fart-hinder Saab could have been Top Five again. Instead, it appeared the BIR Jinx had returned.

The rbankracing Saab fared a bit better, finishing 3rd overall and 2nd in class C. “Jerry” led much of Sunday's race, but a broken serpentine belt failed with less than two hours remaining to the checkered flag. The team did not have a spare, so they were out for the rest of the day.

Sunday, May 14, 2017

And now, a word from our sponsors...

Everyone who watches NASCAR, Indycars, IMSA, drag racing, or any professional motorsports is familiar with sponsors. The company names are emblazoned on the fenders, hood, rear of race cars. Pro teams can't survive without them.

The Fart-hinder Racing Saab 9-3 parked where
people can get up close and ask questions.
Amateur teams, on the other hand, are funded almost completely by the drivers themselves. If you're lucky, you can talk a small business into spending a bit of their advertising budget in your direction, in exchange for their name on your car. Often, that sponsorship consists of a trade for parts, tires, or labor.

Here is the one thing that many of those amateurs seeking sponsorship forget. Sponsorship is advertising. What the business wants is to have their name displayed to potential customers. If the race car is hidden away in a garage all week long, only to appear at a race where there are no spectators, the sponsor isn't getting their money's worth.

Instead of promising to show up at a certain number of races, the team should promise a certain number of events. Events include car shows where people walking by can see the sponsor/advertiser names up close, the team can answer questions, maybe even hand out flyers about their race events, their car, their drivers... and their sponsors.

Fart-hinder Racing does attempt to attend such events to promote the team and its sponsors. Our most recent was the Intermarque Spring Kick Off in Osseo, Minnesota. It is a celebration of getting vintage import cars out of winter hibernation for a day of display and driving. It's also a chance to visit with old friends who share an interest in the automotive hobby.

The FHR Saab race car parked among other Saabs, and a few Rolls-Royces, on the main street in downtown Osseo.
Just one week after the Road America race, the 9-3 was hauled down to Osseo, with the rubber marks from a brief encounter with a tire wall still marring the paint.

One of our sponsors, Hanover European Auto Parts, is located not far from Osseo, so we felt it would be a good place to promote that business, as well as our other sponsors, eEuroparts.com and Lake Superior Brewing Company.

The race car didn't win any prizes, but Ben Wedge and Tim Winker took Ben's recently purchased 1989 Saab SPG on the short time-speed-distance rally. The rally gives owners of the cars on display a chance to get out and drive them in competition on the back roads near Osseo. Ben and Tim finished first overall on the rally.


Monday, May 8, 2017

Another Season for FHR

Exiting Turn 14, heading up the hill on the main straightaway.
Photo by John Kehoe.
Fart-hinder Racing began in 2010 when the ChumpCar World Series made its way to Brainerd in our home state of Minnesota. That makes 2017 our 8th year of competition in amateur endurance racing and the 4th season for the Fart-Kontroll 1999 Saab 9-3.

Turn 5, about to get passed by
a pair of cars in higher classes.
Photo by Tim Kruse.
We started off 2017 with a pair of eight-hour races at Road America, sanctioned by World Racing League. This was the first time WRL had secured a date at the fabled 4-mile long track nestled in the Kettle Moraine region of Wisconsin.

Fart-Hinder has been to Road America several times before with the ChumpCar World Series, but WRL had arranged to run the traditional road course including The Kink. CCWS has always used the motorcycle Bend between the Carousel and Kettle Bottoms to keep speeds down on the most difficult part of the track.

But WRL isn’t just any amateur series. In line with allowing faster cars to race, founder Joey Todd has required wheel-to-wheel racing experience from the competitors. This licensure, as well as Joey’s reputation for running a clean series, convinced Road America that we could handle the fast track.
But could we handle it?

There was even time to wash the Saab!
First we had to get the car ready. It finished the last race of 2016 at Road America without any major issues, so we weren’t worried about doing too much. When Mike came home from Florida, he and his wife invited the whole team up to their home on Burntside Lake near Ely, MN for a weekend of wrenching (and beer drinking, eating, and toasting our weary selves in their lakeside sauna).

Between home brews, we looked the car over, replaced all the fluids, swapped the brakes, made a few minor changes, and called the car ready.

Blue silicone do88 hoses on our dirty stock engine.
Thanks to a sale at eEuroparts.com, we decided to upgrade the intake hoses with shiny blue silicone hoses from do88. The new hoses probably don't offer much of a performance advantage, but they replace the OE rubber hoses that have been on the car since it left the factory in Trollhattan, Sweden.

Four of the usual suspects signed on for this event: Captain Tim Winker, Mike Mandy, Travis McCormick and Mark Fitzpatrick. Tim, Mike and Mark would travel the 400 miles from Fart-hinder Central in Tim's recently acquired 2003 Ford E250 conversion van. It replaces the funky-cool 1973 Dodge Sportsman van that was a bit too noisy with no sound deadening, and didn't have A/C nor a functioning heater valve. With the rear bench seat removed, the Ford holds all of our tools, spares and personal gear, plus is comfortable with reclining captains chairs. We're still working on a name for the new tow vehicle. Travis made the trip from his home in Iowa aboard his Rat Rod Chevy pickup.

The"new" tow vehicle, a Ford conversion van.
Race weekend arrived and we started the weekend pleasantly surprised there was no line for tech. Fifteen minutes later, we were in the pits, making final checks of everything to make certain the Saab was ready for 16 hours of high speed racing.

Race morning dawned cool, but dry and sunny. Perfect racing weather. Mike took the double-wide rolling start, and raced off to turn one at over 120 MPH. Functioning radios meant he could keep us informed of how smoothly the car was running. He said it darted a bit at the top of 4th gear – about 128 MPH in three different places on track. He stayed out the first two hours, and chipped away at his lap times until he got down to a 2:56 – about 4 seconds faster than the car’s previous fastest lap at Road America running the bend.

Damage from "kissing" the tire wall
amounted primarily to black scuff marks.
Tim took the second stint, and settled right in. In short order he ripped off a 2:55. Shortly thereafter, he got a free tow truck ride. Running fast into turn 14 he had a Spec Boxster filling his mirrors. Next thing he knew, instead of a little trailing throttle oversteer to line up for the long main straight, the Saab did a quick 180 and slid across the gravel trap, sideways into the tire wall with the entire passenger side. The tow truck driver deemed it too damaged to flat tow, and elected to pick up the front end with the wrecker.

Back in the pits, the damage didn’t seem so bad. The front bumper cover had become disconnected from the front fender, but three zip ties solved that. The caved-in side panels all popped right out with a fist to the inside. We jacked the car up, checked for structural and suspension damage, and sent Tim out for the rest of his (fortunately uneventful) run.

Mark went third, and picked off the fastest lap of the weekend – a 2:52.260. He reports a braver driver could have gone faster.

A fractured coolant line ended Saturday's race
about 30 minutes before the checkered flag.
Travis was tasked with bringing the car home, and almost made it. With a half hour left to run, a hard coolant line to the turbo snapped and all the coolant was gone. He shut it down quickly and got back to the pits. With no time to complete repairs before the checkered flag, we just got the car ready for the second day.

A used spark plug boot was re-purposed to connect the broken end of the steel coolant line to the banjo fitting on the engine, and the Saab appeared ready to tackle another eight hours of Road America.

Much less to report for the second day. Travis went out first, and after 5 laps our day was over. The transmission wouldn’t stay in gear. We checked the usual external suspects, but came to the conclusion that it had to be an internal gearbox issue. With about 5,000 race miles on that stock gearbox, we agreed that it was probably time to give it a rest, and maybe a rebuild. Even if we had a spare transmission, it would have taken too much time to change and still have time to race.
So not the outcome we hoped for, but still a great weekend at the track.

Photo by Tim Kruse.
Our 9-3 is fast, very fast, on Road America's three long straights. At times we were able to power away from most of the BMWs and the Honda that finished 2nd overall on Saturday. Unfortunately, the cornering on the Saab is still in need of work, costing a few tenths of a second at each turn. On the 4-mile, 14-turn road course, that adds up to as much as ten seconds a lap. There isn't much available off-the-shelf like there is for other marques, and what there is is illegal under some sanctioning body rulebooks.

Experiencing Road America the way the pros run it was worth the trip by itself. The first time you come out of the Carousel and look ahead to the Kink you realize it’s closer, and much sharper than expected. (Not to mention that the concrete on both sides makes it very narrow and hard to see around.) It takes nerves and practice to build up speed through there.

We look forward to some more practice next time!

Turn 1. Photo by Peter Merkle.

Working in Mike's shop. A Plymouth Road Runner rests nearby, awaiting an engine and restoration.

Soooo much easier to work on the race car when you have a lift available.

Mike, Travis, Tim and Mark enjoy an evening brew at Siebken's Bar in Elkhart Lake.

Best damn racetrack sandwich in the country! The Egger is egg, cheese and bratwurst.

We shared pit space with Ryan Hammond and Ben Wedge in their Honda Civic.

Mike Mandy awaits the start on Saturday morning.

RBankRacing is running a newer Saab this season, a 9-3 Sport Sedan. They finished 5th in class GP2 and 12th overall.

RBankRacing Saab 9-3 on Sunday, heading into the Carousel.